| After-sales Service: | Engineer on-Line Service |
|---|---|
| Warranty: | 1 Month |
| Application: | Pellet Machine |
| Material: | Stainless Steel |
| Surface Treatment: | Heat Treatment |
| Using Hardness: | >HRC45 |
| Customization: |
|---|
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Audited Supplier Looking For Agent To Get Big Win-Win And Share Markets Together, U Can Get:
1. China 20years top professional manufacturer technology and VIP service support.
2. Top quality, with longer quality warranty.
3. Very competitive price, near cost price, can earn more money and hold the market.
4. Fast delivery time, will deal with your orders first time.
5. Customers resources support, we share our customers with u, and one area only one agent.
6. China travelling and visiting. We provide government offical invitation letter to help u to get Chinese Visa, and we bear the travelling fee in China.
7. Other more benefit or right, we discuss.
Introduction for our pellet mill ring die / flat die factory:
We are a professional manufacturing factory for flat Dies, Pellet Dies, Flat dies, Feed Mill Pellet flat Dies, Pellet Mill flat Dies, Animal Feed Pellet Mill flat Die, Pellet Machine flat die, Pellet Press flat Die, Wood Pellet Machine flat Die, flat die accessories etc. spare parts.
flat die is very important part of flat die pellet machine in the whole manufacturing process. The quality of flat die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost.
Range of flat die spare parts' application:
Applicable for Biomass pellet machine: wood pellet mill, sawdust pellet mill, grass pellet mill, straw pellet mill, crop stalk pellet machine, alfalfa pellet mill etc.
Applicable for Fertilizer pellet machine, all kinds of animal/poultry/livestock feed pellet machine too.
Introduction of pellet machine flat die:
1. Material of the flat die: X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy steel) or customized
2. Hardness of flat dies: HRC54-60.
3. Diameter of flat die can do: 1.5mm up to 14mm
4. Pellet die type can do: Ring Die or Flat Die
5. Outer diameter can do: Outer diameter up to 1400mm
6. Pellet Die model we can customize:
| A m a n d u s-K a h l Flat die Model | |||||
| Model | OD.(MM) | Material | After Heat Treatment HRC | Hole Dia.(MM) | Compression Ratio |
| 14-175 | 175 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 24-390 | 390 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 33-390 | 390 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 33-500 | 500 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 38-600 | 60 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 35-780 | 780 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 38-780 | 780 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 37-850 | 850 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| C39-1000 | 1000 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 40-1000 | 1000 | SS(X46Cr13) /AS(21CrMnTi) | SS(52-55) /AS(56-63) | Φ1.5-Φ14 | Customized |
| 45-1250 | 1250 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 60-1250 | 1250 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
| 60-1500 | 1500 | SS(X46Cr13) /AS(20CrMnTi) | SS(52-55) /AS(56-62) | Φ1.5-Φ14 | Customized |
Process for making pellet mill flat die:
Blank raw material Forging---Rough turning---Half finished turning---Drilling the hole---Grinding inner bore---Treaded hole--- Keyway milling---Heat treatment---Finish turning---Package.
Compression Ratio of flat Die:
Generally speaking, the higher the compression ratio, the denser the finished pellets. But it does not mean that the higher the compression ratio, the better the pellet quality.
Compression ratio should be calculated based on raw material for making pellets and type of feed.
With many years pellet die manufacturing and research experience, we provide some general data of flat die's compression ratio for your reference:
Buyers can customize dies with different hole diameter and compression ratio, according to different situation and requirement.
The most common structure of die hole are straight hole; release stepped hole; external conical hole and internal conical hole, etc. Different die holes structure are suitable for different raw material and feed formula for making pellets.
WARM TIPS:
How to maintain and inspect the flat die:
1. The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal.
2. Material should be evenly distributed across the whole working area
3. Make sure that all holes work uniformly, opening the clogged holes if necessary.
4. When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems.
Operating principles of flat die pellet mill:
Photos:
37-850 flat die:38-780 flat die:40-1000 pellet die:
45-1250 flat die:Roller:
37-850 roller:38-780 roller shell:40-1000 pellet mill roller:Delivery:Why choose us:
1.We have our own 12 sets flat die drilling machines+ counter-sinking machines+auto fine lathing machines+ vacuum heat treatment machines.
2.The max outer diameter of flat die our machines can drill is 1500mm, and with brake motors can avoid the holes are drilled together.
3.New advanced holes' designing, ensure the pellets can be made out smoothly, and special holes (row) arrangement, ensure the capacity can be enhanced 10% without broken.
4.Flat die raw material come from China No.1 steel forging factory, the using life can be enhanced about 10%-15%.
5.Workers all with over 20 years experience. Every year exported over 2000 pcs flat die.
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